What have we done to help an IoT startup achieve rapid mass production?

We are glad that after a tough struggle, we helped RN IoT Innovators Inc. to achieve mass production of smart environmental sensors.
Since RN IoT Innovators Inc. is a startup company, they are not experienced enough, so they asked us for four things

1、Fast delivery: they want to complete the first 1000 sets of PCBAs within 4 weeks.
2、Cost control: Reduce the production cost under the premise of quality assurance.
3、Technical support: professional DFM (design for manufacturability) analysis and BOM optimisation suggestions are needed.
4、Reliability testing: Ensure the product can pass the strict environmental testing (such as high and low temperature, vibration).

Our solutions for customer requirements

DFM analysis and design optimisation
-Our engineering team conducted a detailed analysis of the customer’s PCB design and made more than 10 improvement suggestions (e.g., optimising pad design, adjusting component layout) to reduce potential problems in production.
-Through BOM optimisation, we helped the customer to replace some of the high-priced components, saving 15% of the material cost.
Rapid prototyping and mass production
-After receiving the customer’s design files, we completed the first version of sample production within 48 hours and provided a detailed test report.
-Adopted flexible production plan to ensure the delivery of 1000 sets of PCBA within 4 weeks.
Strict Quality Control
-Use AOI (Automatic Optical Inspection) and X-ray inspection equipment to ensure soldering quality.
-Functional and environmental tests (e.g. -40°C to 85°C high and low temperature tests) are conducted for each batch of products.
Supply Chain Support
-Helps customers manage component procurement to ensure supply stability of critical materials.
-Provide real-time production progress updates to keep customers informed of project status.

Results and Customer Feedback

Cost saving: Through DFM optimisation and BOM adjustment, we helped the customer save 20% of production cost.
Fast Delivery: The first 1000 sets of PCBAs were delivered 3 days ahead of schedule, allowing the customer to attend industry trade shows on time.
High-quality products: The products passed all reliability tests, and the customer’s feedback on the market return rate is less than 0.5%.
Long-term co-operation: the customer is very satisfied with our service and has already given us the subsequent order of 5000 sets for production.

If you are also looking for a reliable PCBA partner, welcome to contact us! We will provide you with:
Free DFM analysis: optimise your design and reduce production cost.
Fast sampling service: complete sample production within 48 hours.
High-quality mass production: Ensure every PCBA meets the highest standards.